In today's factories, you can always see some "iron arms" working in an orderly manner - they move flexibly along the tracks, precisely grasping, transporting and stacking parts. These are truss mechanical arms. Don't underestimate these "Iron Arm Warriors". They are the secret weapons that double the production efficiency of factories.
One arm can do the work of three people, and efficiency has been improved
In the auto parts workshop, previously, three workers were busy around one machine tool: one was responsible for loading materials, one was in charge of monitoring the processing progress, and one was responsible for unloading materials. When there's a rush to meet orders, I still have to work overtime, which is really exhausting. Since the truss robotic arm was installed, the situation has completely changed.
The mechanical arm moves back and forth along the track on the crossbeam, picks up the blank and steadily places it into the machine tool chuck. After processing is completed, it precisely takes out the finished product and places it on the conveyor belt. The entire process does not require the intervention of workers. One robotic arm can take over the work of three workers. Moreover, it is tireless and can run continuously for 24 hours a day without any problem, with an extremely low error rate. A workshop director has calculated: "Previously, a line could process at most 800 parts a day. Now, with the truss robotic arm, it can process 1,500 parts a day, and the production capacity has nearly doubled." "
The precision is astonishing and the parts processing is more reliable
In the precision parts processing workshop, the requirement for accuracy is as high as the "millimeter level". Even a slight difference could lead to the scrapping of the parts. In the past, materials were loaded manually. Even a slight shake of the hand would affect the processing accuracy, and the scrap rate was always around 3%.
There is no such trouble with the Qiyue robotic arm. Its repeat positioning accuracy can reach ±0.02 millimeters, which is equivalent to a few tens of the diameter of a human hair. When picking up the parts, the force is uniform, and when placing them into the machine tool, the Angle is exactly the same.
Whether it's a small part weighing just a few pounds or a large iron block weighing several hundred kilograms, the mechanical arm can handle it with ease. In the hardware factory, it can carry heavy steel plates. In an electronics factory, it can easily pick up chips. In food packaging factories, it is equipped with specially designed suction cups and can also handle items that are sensitive to pressure, such as bread and biscuits.
Even more impressive is that it can work in coordination with other devices. For instance, when working together with a positioner, the robotic arm is responsible for transporting the parts to the positioner. The positioner then turns the parts to the appropriate Angle, and the robotic arm takes away the processed parts. The entire process is fully automated, eliminating the need for workers to run around. In the past, parts had to go through the hands of three people from processing to assembly. Now, with the cooperation of the robotic arm and the positioner, the entire process can be completed in one go, saving a lot of time in the intermediate links
Many people think that this kind of "high-tech" equipment must be very difficult to operate, but that's not the case. The control system of a robotic arm is like a simple game console controller, and workers can learn it after a few days of training. If you want it to do a different job, just adjust the parameters on the control panel or import a new program with a USB flash drive. It can be done in half an hour.
Nowadays, more and more factories have fallen in love with robotic arms. They are like tireless, precise and efficient "iron arm warriors", helping workers share the heavy workload and making production easier and more reliable. It is believed that with the development of technology, these "Iron Arm Warriors" will become even smarter and more flexible, and play a greater role in factories.
Robotic arm -— Great helper in factories
PREVIOUS:Upgrade and Prospect of RV Reducers
No next